Automatic Tube-Plate Welding Robot for heat exchanger

Automatic Tube-Plate Welding Robot   Scope of application       This robot is mainly designed for the welding of tube and plate on the shell and tube heat exchanger.It applies advanced vision positioning, laser vision tracking and intelligent control technologies to achieve real automatic tube-plate welding without manual operations.   Product features   • Automatic positioning and changing position: it applies advanced vision feedback technology to achieve non-contact positioning, which can avoid manual shift, insertion and extraction in mechanical positioning process. It makes the positioning process more quick and accurate.   • Laser vision measurement: it extracts the three dimensional information of the welding position automatically using laser vision system, which solves the problems caused by non-standard shape and wall thickness of the tube, and positioning error between the welding gun and the workpiece in the real production process.   • It can weld many kinds of workpieces, including steel bar, waist-shaped tube, oblate tube and some other non-circular workpieces.   •The welding head uses conventional high quality wire feeder, motion electromechanical components, which are more reliable and durable.   •Intelligent digital AC servo control system runs automatically. The operation process is easy, which can lower labour intensity and skill requirements.   Technical parameters  

Model number		TPWR-5
Welding material	Carbon steel, stainless steel, titanium alloy	Protective gas	Argon
Tube diameter	φ8~φ80 mm(customizable)	Cooling mode of the welding gun	Water-cooling
Tube position	Out of, parallel, inside of the plate	Welding gun obliquity	0~30 degrees (adjustable)
Movement stroke(mm)	1500(w) ×1800(h) ×280(z)	Welding speed	≤12 rpm
Welding wire diameter	φ0.8,φ1.0mm	Equipment size(mm)	2550×2800×1760
Tungsten diameter	φ2.4~φ3.2mm	Equipment weight	900kg
Welder rated current		300A